Introducing Cryogenic's Additive Injection Panel, a highly accurate and efficient solution designed for injecting additives into the main product line, specifically at distribution facilities.
This panel is widely employed in various industries, including petroleum, oil, chemicals, fuels, ink, and dye, offering precision and low-pressure drop.
1. Precision in Additive Injection:
Cryogenic's Additive Injection Panel ensures highly accurate injection of additives into the main product line, providing reliable and consistent results.
2. Low Pressure Drop:
The system is designed to maintain a low pressure drop, optimizing efficiency and minimizing energy consumption during the injection process.
3. Comprehensive Components:
The panel includes essential components such as an additive oval gear meter, solenoid valve, strainer, check valves, and needle valves. These components are meticulously mounted on a stainless steel or aluminum panel for durability and reliability.
4. Versatile Applications:
The Additive Injection Panel finds application across various industries, including petroleum, oil, chemicals, fuels, ink, and dye, showcasing its versatility and adaptability to different substances.
5. Proven Quality and Affordability:
With over 250 panels delivered to customers by 2018, Cryogenic's Additive Injection Panel stands as proof of its quality and competitive pricing.
6. Trusted by Major Corporates:
The Additive Injection Panels from Cryogenic have gained the trust of major corporates, including Indian Oil Corporation Limited, Bharat Petroleum Corporation Limited, and Hindustan Petroleum Corporation Limited.
Cryogenic's Additive Injection Panel is a reliable and precise solution for the controlled injection of additives into product lines. Whether in the distribution of petroleum products or handling chemicals, this panel ensures accuracy and efficiency. Elevate your additive injection processes with a trusted solution from Cryogenic, designed to meet the stringent requirements of industry leaders.
The Additive Injection Panel operates on a precision-based principle, employing various components to ensure accurate and controlled injection of additives into the main product line. Here's a detailed breakdown of its operation:
1. Components:
The Additive Injection Panel consists of critical components, including an Oval Gear Flowmeter, Positive Displacement Flow Meter, Solenoid Valve (SOV), Non-Return Valve (NRV), Strainer, Needle Valve, and Ball Valve.
2. Flow Measurement with Oval Gear Flowmeter:
As liquid flows from the additive dosing skid, a signal or command is initiated by the PLC/Batch Controller unit. The positive displacement flow meter, specifically the Oval Gear Flowmeter, comes into play. This meter utilizes two oval-geared rotors within a precisely machined measuring chamber. With each rotation, a constant volume of liquid is measured. The rotation of the oval gears is sensed through embedded magnets within the rotors, generating a high-resolution pulse output.
3. Signal Processing and Control:
The pulse output from the Oval Gear Flowmeter can be processed externally using a remote display controller, PLC, or other output/display options available as accessories attached to the flow meters. This ensures accurate monitoring and control of the dosing process.
4. Dosing Rate Control with Solenoid Valve (SOV):
The Solenoid Valve (SOV) plays a crucial role in controlling the dosing rate. Controlled by the PLC or Batch Controller, the SOV modulates the flow of additives into the main product line. It ensures precision in dosing and allows for dynamic adjustments based on the desired rate.
5. Dosing and Shutdown Process:
Once the required amount of additive is measured and dosed into the main line, the PLC or Batch Controller unit commands the closure of the Solenoid Valve. Simultaneously, a command is sent to the dosing skid to halt the dosing pump, concluding the dosing process.
The Additive Injection Panel's operation is a seamless integration of flow measurement, signal processing, and precise control mechanisms, ensuring the accurate and controlled injection of additives into the main product line. This principle of operation guarantees reliability and efficiency in additive dosing processes.
| F - Flow rate litre per hour |
|---|
| F1 - 0.5 TO 36 LPH |
| F2 - 2 TO 36 LPH |
| F3 - 2 TO 100 LPH |
| F4 - 15 TO 550 LPH |
| F5 - 60 TO 2400 LPH |
| E - Electronics |
|---|
| E1 - loop powered 4 -20 Ma (Analogue output +ATEX) |
| E2 - Hall sensor / Pulse output (ATEX) |
| S - Size of inlet/outlet of panel |
|---|
| S1 - 1/8" NPT |
| S2 - 1/4" NPT |
| S3 - 3/8" NPT |
| S4 - 1/2" NPT |
| J - Junction box |
|---|
| J1 - with junction box |
| J2 - without junction box |
